Prepare and implement monthly production plans for all Tube Production sections, ensuring achievement of production targets from compound mixing to finished tube packaging.
Monitor daily production activities and coordinate with section supervisors to ensure smooth production flow and optimum resource utilization.
Supervise compound mixing processes and review laboratory test results to ensure compliance with quality standards and product specifications.
Monitor finished product quality and coordinate with the Quality Assurance team to maintain required quality standards.
Prepare and circulate daily production reports to management and other concerned departments.
Develop weekly and monthly production and quality review presentations using production and operational data.
Analyze production, quality, wastage, and efficiency data to identify improvement opportunities and support decision-making.
Collaborate with the Plant Head and cross-functional teams to resolve technical, operational, and process-related issues on the production floor.
Investigate customer complaints and analyze returned products to identify root causes and implement corrective actions.
Collect and analyze machine efficiency, utilization, downtime, and productivity data; prepare reports for management review.
Maintain production records, operational registers, and Excel-based databases for all Tube Production sections.
Ensure accurate recording and reporting of daily production data, quality metrics, and operational KPIs.
Monitor manpower deployment, attendance, overtime, and workforce productivity across all production sections.
Coordinate recruitment requisitions and manpower planning to ensure adequate staffing for production operations.
Ensure compliance with company policies, safety regulations, quality standards, and manufacturing best practices.
Participate in continuous improvement initiatives to enhance productivity, quality, and cost efficiency.